June 20th was the longest day of the year, here in the northern hemisphere. It seems like a good day to look at our solar output.
As you can see in the image above, we had over 15 hours from sunrise to sunset at our Portland, Oregon area home.Friday, June 21, 2024
Summer Solstice 2024
Wednesday, June 5, 2024
When Will EVs Become Mainstream : 10 Years Later : 2014 Predictions
In June of 2014, we attempted to determine when EVs would become mainstream in the US. At that time, some of my EV-enthusiast friends were convinced that the legacy automakers would switch to 100% EVs any day; while EV detractors said that EVs were just a passing fad or a west coast niche product at best.
Our prediction here at carswithcords.net was between these two extremes. We assumed that EVs would be successful and follow the sigmoid adoption curve that many technologies follow. Although, people do not buy new cars as often as they buy new phones, so the timeline would stretch over half a century. Here's the graph from that 2014 estimate:
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| EV Adoption Curve - 2014 Estimate |
Now it's 10 years later. How'd our prediction fair? Here's a graph comparing our old estimate to the actual sales in the US.
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Several black swan events occurred during this time window where we see EV sales exceeding the prediction. The two events most relevant to our discussion are the supply-chain shock and hyperinflation. The pandemic caused supply-chain disruptions for several products. Automobile production was particularly hit hard. Chip supplies from anti-lock brake systems to infotainment units were in short supply. Since EVs are newer designs, they use newer, more abundant chips. This meant that, although impacted, EV production was not hit as hard by the chip shortage and supply chain issues.
Second on our list of things impacting the automotive sector is inflation. Inflation in the US was over 8% in 2022. The high inflation rate was in response to economic stimulus from the pandemic and other factors. To fight inflation, interest rates were increased. High interest rates particularly impacts new car sales since most car purchases are financed. EVs are still generally on the more expensive end of the new vehicle spectrum. Given this current higher price point for EVs, EVs are generally purchased by higher-income households. These households are likely to be less impacted by vehicle interest rates either because they can make higher monthly payments or because these households simply buy the car outright without financing it. So, just as with the chip shortage, EV sales are impacted by this issue, but not as drastically as non-EV car sales.
We'll find out more about the interest rate impact after inflation returns to a normal 2% rate, interest rates are lowered, and we have published a trailing year's worth of data. So even though we've waited a decade to see how this has progressed, the transition is far from over; in many ways, it is still beginning. Tesla is over 20 years old and the Nissan Leaf has been on the market for over 13 years, yet the transition to EVs is still nascent.
Both of these events worked to give EV sales a relative percentage boost. The supply chain issues were resolved in 2022, while inflation continues to be an issue throughout at least the first half of 2024. These events impacted EV sales volumes, but they suppressed non-EV sales to a greater degree. It is important to note that these are transitory events. I would not extrapolate this growth rate into 2024 and beyond.
EV sales in the US (and globally) are growing and the overall trend is up. However, reality is rarely the smooth curve of predictions. Many factors ebb and flow to make the "actuals" a bumpy ride. Picking the signal out from the noise is the tricky part.
Not Just About The US
References:
https://en.wikipedia.org/wiki/Electric_car_use_by_country
Sunday, May 19, 2024
Deadfront Blockage - Tesla Mobile Connector Will Not Plug In
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| Something is stuck in the left side of this NACS connector |
We purchased a Model Y a few months ago. Tesla vehicles no longer come with a Mobile Charging Connector, which is essential equipment to keep in the frunk. Luckily, we had the mobile connector that came with our 2016 Model X. As you can see in the image above, it's a little beat up, but it works fine and I have a bunch of adapters for it, so I'd rather not replace it.
Well, things didn't work out as expected.
When we tried to use the 2016 connector with our 2023 Model Y. It would only insert part way. It didn't insert far enough for the locking mechanism to engage. You could hear the lock clicking against the connector over and over. Something was wrong and an error message popped up to confirm this.
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| Error message when trying to use a deadfront blocked charging connector (our Model Y is named "Sometimes" - get it?) |
At first, I thought the old connector was incompatible with newer vehicles. That was not the case. The 2016 mobile connector (aka Universal Mobile Connector) works with all of Tesla's 2012+ (post-original Roadster) vehicles, so it should work fine with our new Model Y. The problem was that there was something lodged down in the connector.
Both sides of the connector looked identical, so I assumed they were fine. They were not. There was something lodged in each side. What was in there? After some investigation, I discovered they were called "deadfronts". Deadfronts are used to insulate the connectors and prevent you from accidentally touching the conductive portion of the receptacle (sounds like a good idea).
The only problem is that deadfronts are intended to be on the vehicle receptacle rather than the charging connector. So they popped off from the vehicle and were now stuck in the connector. This was a common problem until 2019 when the receptacle was redesigned. These might have popped off years ago, but it was not a problem when I used this mobile connector on the Model X since the deadfront came from that vehicle. When the connector was plugged in, they simply filled the same gap they had vacated.
So now to the task of removing them. They were challenging to get out. Making sure it was unplugged, I tapped the connector, pounding it on the heel of my hand with no luck. The deadfront would slide forward some, but it would not fall out. I tried tweezers and a small screwdriver with no luck. Getting desperate, I tried a drill with a small drill bit. I used a slow drill so I didn't pierce the deadfront and drill into the connector itself.
This method worked! I was able to remove both of them. I inspected the connector and nothing appeared damaged.
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| Deadfront Removal Method |
Sunday, April 28, 2024
Environmentalist? Technogaianist? Techno-Optimist?
Earth Day was last week. I think it's fair to say, everyone sane wants a world with clean air and clean water. To get there, I want to transition to a world that's powered by renewable energy rather than polluting fossil fuels, but I've never liked being called an "environmentalist."
Technogaianist
My understanding is that the Technogaianism concept includes geoengineering, carbon capture, and the like. These seem more like bad ideas that are funded and promoted to allow us to continue down the status quo fossil fuel path with the promise that some future generation will invent the solution to clean up our mess. I don't want to burden the next generation with our mess. I don't want to gamble the livability of our planet on the hope that some technology will be developed. Wildfires are burning now. Hurricanes are making landfall now. The time to act is now; with the many technologies that we have today.
Techno-Optimist
What's The Answer
Sunday, April 7, 2024
Solar Panels: What if I need a New Roof?
We installed solar panels in 2007 and we added more panels in 2011. Now, all these years later, it's time to replace our roof and we want to keep our solar panels. Where to start?
I had a lot of questions:
- How does that work?
- How much does it cost?
- Are the footings for the solar racks removed too?
- How are the roof penetrations sealed until the new roof is installed?
I'll tell you all the answers I found to these questions. You'll see the contractors we used and how our experience went. I hope you find it helpful.
Eventually, all roofs need work, so if you have solar panels or you're thinking about solar panels, this could be helpful information.
Don't Bury the Lede
I usually like to tell the story of our experience and how that led to the conclusions. In this case, I'll reverse that. Here's what I learned. If the conclusions make sense to you, then you can stop reading. If you disagree or don't understand, read on to see how we came to these conclusions (then you can disagree while being well-informed).So let's just answer each of the above questions:
- Q: How does that work?
This process is called a "Removal and Reinstallation" or R&R. Here are the steps:
1) The solar panels are removed and stored on-site.
2) The mounting system rails are removed and hauled off.
3) The feet of the mounting system are left on the roof (to be removed along with the old roof). This is so roof penetrations are not exposed and cause leaks. Depending on the footing materials, they can be removed for recycling on roof removal day.
4) The old roof is removed.
5) The new roof is installed.
6) The next step is "Wait." This is a step I didn't expect. I learned that the new solar panels are not installed immediately after the new roof is installed. Instead, after the new roof is installed you have to wait for a "curing time*". This can be 14 to 30 days.
7) Finally, the solar panels are reinstalled (along with new footings and a new racking system*). Then the panels are reconnected to the inverter.
* more on these questions below
- Q: How much does it cost?
- Q: Are the footings for the solar racks removed too?
- Q: How are the roof penetrations sealed until the new roof is installed?
The rack footings are left on the roof so leak holes are not exposed while waiting for the roof removal crew. These are removed with the old roof. One of our PV systems had aluminum footings. We recycled those.
Our Story
We first had solar panels installed in 2007 by a local installer called Mr. Sun Solar and then we had a second system installed in 2011 by SolarCity. Sixteen and twelve years later respectively in the summer of 2023, our roof was old and needed to be replaced.3 Contractors?
We have two solar PV systems on the roof. The roof under them was pretty bad and many of the plywood sheets needed to be replaced. This meant the entire solar system, mounting rails and all, needed to come off. The three contractors were the roofer (Geek Roofing - they don't deal with solar panels), Tesla (they won't touch the non-Tesla system), and Sun Path (for the Mr. Sun Solar system).
1: Tesla
Our contract with SolarCity/Tesla includes an R&R clause that says they will remove and reinstall the system one time, for the small fee of just $500. They would not touch our other, non-Tesla panels 😞 so we had to find a second solar contractor for that work.2: Sun Path
The other, older, PV system was installed by Mr. Sun Solar. They are no longer in business, so we had to find someone else to remove and replace these panels. It took a lot of phone calls and emails. We were told over and over by various solar contractors that they would not touch a system they hadn't installed. After calling about 20 solar companies, we finally found 3 companies that would do it. The bids ranged from $200 per panel to $300 per panel. There are 20 panels in this system. That means the cost ranged from $4000 to $6000 to remove and reinstall the system. I understand that it is a lot of work and they need to be paid for it, but in the end, we just have the same PV system that we started with. Compared to the $500 for the Tesla system, $4000+ is hard to swallow. After confirming the contractor license and checking BBB for complaints (and finding no complaints), we selected the cheapest bid, Sun Path Services. I was really happy with their work (more on this later).3 Geek Roofing
Oh yeah, the point of all of this was to get a new roof. We contacted several roofers and received 4 bids. We were hoping to find a roofer that could also handle the non-Tesla R&R, but had no luck there. Some made referrals, but none would do it themselves or subcontract it.Timeline Scheduling
We wanted to have the panels off the roof for as short a time as possible. With three contractors to coordinate, this was not easy; here's how it went.
May 26th - Tesla Solar Removal
7AM: The doorbell chimes! They are here to start the removal of the SolarCity Tesla panels. It's a team, 5 members strong. I snap a couple of before pictures of the roof/panels. They put an empty pallet on the patio and leaned ladders against the house as if storming a castle. Up the ladders they go; our guard dog barks, and Here Comes The Rooster rings out from their boombox as they work; a little revenge on my neighbors for all those early morning leaf blowers and pressure washers😆 An hour or so in, a battery from a portable tool, tumbles off the roof and hits the deck with a loud 'thump'; startling, but no damage to anything or anyone below.
9:30AM: Just two and a half hours later, the panels are stacked up on the patio. The crew is packing up and I snap a couple of after photos. They left several meters of wiring conduit on the roof. I pointed that out and said, "This is still on the roof and needs to be removed so the new roof can be installed there." The Tesla rep assured me that it is no problem for the roofers to slide under those. They also left the mounting pucks/feet on the roof. They said they're left on so they don't expose roof penetrations and cause leaks. They can be removed and disposed of with the old roof. They hop in their truck and van and they are off to another job. It was impressive how fast they were. Cost: $150
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| Old roof with solar panels removed |
10:30AM: I sent photos of the conduit to our roofer and asked if this was going to be a problem. I was ready to call Tesla and tell them to come back and finish the job. I didn't want to have our roofing crew show up and then not be able to get started because there was still solar wiring on the roof. To my surprise the roofer said it was 'no problem'; they could work around it.
June 5th - Mr. Sun / SunPath Removal
1PM: The dog barks and I look out the window to see a truck pulling up. It was Chet from SunPath. He was here right on time to remove the Mr. Sun Solar panels from our roof. Unlike the crew from Tesla, this was a one-man effort. Chet removed the panels and rails and carefully leaned the panels against the fence (these are 16-year-old panels after all). Cost: $1300
June 9th - Roofing Supplies Arrive
7:30AM - Doorbell chimes, I was still in bed asleep. Throw on some clothes and open the door. The shingles and other roof supplies were here. This job is scheduled to start in 2 or 3 days and they didn't tell us to expect a delivery before then. I move the car out of the driveway and a giant crane truck moves in. It hoists pallets of roofing materials off the truck and up onto the roof. This seems like a much smarter way to do it than carrying them up a ladder by hand. 20 minutes of pounding supports into place and craning it all up there and they were gone. Some materials were left in the driveway. We moved these to the side of the house so we could go in and out of our garage.
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| New Shingles Arrived |
June 12th - Roof Removal Day
A big deuce-and-a-half style truck backed into our driveway at 7:45AM. Tarps went down and ladders went up. The hammering and sawing went on throughout the day as materials rained down and fell in (or at least near) the bed of the truck.
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| Old Roof Removal |
June 13th - Roof Install Day
The new roof is going on. Our old roof didn't have air intakes on the roof or an apex vent; the new one will. The new air intakes are generally installed 3 feet from the gutter; however, this area will be covered by our solar panels. So the roofing team decided to install the air intake a little lower on the roof so air flow is less likely to be impeded by the panels.
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| New Roof Being Installed |
June 14th - Final Roof Day
For the final day, we have a half crew. They were installing the new skylight and cleaning up.
June 15th - Pressure Washing and Haul Away (guess yesterday wasn't the final day)
They ran the nail magnet around the house one more time. Final walk-through. There were a few minor things that were found in our review with them: The flue was supposed to be repainted, the pressure washing job was not complete, and one of the roof anchors was missing.
June 16th - Pressure Washing Round 2 - Fix the things from the final walk-through
They fixed all the issues from the walk-through and our new roof was looking good.
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| New Roof Complete (now it's time to get the panels back up there) |
Tip: Magnet Sweep It For Yourself
A tip I received from a friend was to run a magnet over my lawn before mowing and over the driveway before driving over it. I assured him that they had a big rolling magnet and they ran it over the area twice, so that was unnecessary. He insisted, dug out a magnet wand that he had, handed it to me, and said that he'd buy me a beer if I didn't find a bunch of stuff they missed. With nothing to lose, I couldn't say 'no' to that deal.
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| Magnet Pickup Tool |
Well, he was right and I didn't get that free beer, but I did avoid a punctured tire and having my lawn mower blade launch a nail at the speed of sound into who-knows-what. Here are the things I found:
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| Found After Roof Work |
I cannot tell you that all of this is from this job. Some of them are pretty rusted and may have been there for a while, but now they are collected. I also cannot promise to buy you a beer if you don't find anything after your roof work, but I do highly recommend that you use a magnetic pickup tool after any roof work.
Scheduling the Solar Reinstalls
Now that the roof was complete, I wanted to get both PV systems back to production as quickly as possible; some sunny days were coming.
I text SunPath first. They quickly got back to me and said they could be there on July 5th. That was easy.
Tesla, on the other hand, was not so simple. Our Tesla energy rep was not returning my emails or calls. I tried to schedule the reinstallation via the app, but we already had an open "Remove and Reinstall," case (and had someone assigned to it) so I didn't want to open another one that was just a reinstall. Eventually, with nowhere left to turn, I called the customer support line, went through the long phone tree, waited out the hold time (thank you for the 'hold for me' feature on my phone), and finally, I talked to someone. They updated our case, flagged it for scheduling, and said that I would be able to schedule the reinstall date in the app in 3 to 5 days.
"Cure Time"
Both SunPath and Tesla require a waiting period after the roof is complete before they will reinstall the solar panels. SunPath required 2 weeks and Tesla required 30 days. I guess this is to make sure there are no problems with the roof before they go up and there.
Reinstall - SunPath
July 5th SunPath Reinstall Day
The SunPath crew of three people arrived at 8AM. They laid out all the panels in the grass and cleaned them. The panels were really dirty and desperately needed to be cleaned. The new panels were completely installed and ready to power on before 2PM.
Power-on unfortunately was not smooth. The old SMA SunnyBoy inverter didn't want to start up. They spent a couple hours on the phone with SMA support before they found the magic settings that would allow the old girl to get going again. Cost: $2700
Reinstall - Tesla Solar
August 11th Tesla Solar Reinstallation Day
The Tesla crew arrived just before 8AM. All the panels were installed and wired up before 11AM. But there were two problems. One, the panels were really dirty. They have sitting on a pallet under a tree for 6 weeks. You can see how dirty they were in this photo:
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| Dirty Solar Panels |
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| Dangling Ground Wire |
SunPath to the Rescue
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| Final Reinstallation |
Now that it was all done, Geek Roofing wanted to double-check things and make sure the solar installers had not messed up their roof. They came out in a car, with no ladders. I was wondering how they were going to check the work without getting up on the roof. The answer was a drone. The little thing buzzed up there and landed on the roof near the panels. The camera was low enough that there was a clear view of the roof under the solar panels. The drone hopped from spot to spot as they checked various spots and connections. They gave it a thumbs up and hit the road. I received a copy of the video later that day.
Lessons Learned
- If you are installing a PV system, make sure your contract has an R&R clause in it. This saved us $3500 for the system that had it ($500 compared to $4000). Roof damage and aging can happen and this clause will save you some money at a time that you're already spending for a high-dollar item in a new roof.
- Pick a larger solar company. There's no guarantee that they will still be in business 10+ years later, but the odds are a little better and things happen and you may need some service.
- Sweep for nails, clips, staples, etc. even after they have.
- If you want prompt attentive service, pick a local installer. (I know this is at odds with lesson #2)
- Your costs associated with solar R&R work might be eligible for tax incentives.
Check For Incentives
Referrals
Sunday, March 24, 2024
6 Cent Electricity
The average electricity rate in the U.S. is currently 15.73 cents per kilowatt-hour. Hawaii has the highest average electricity rate of 41.6 cents per kilowatt-hour. While, North Dakota has the lowest average electricity rate of 10.23 cents per kilowatt-hour.
These are averages, so I'm sure there are some electrically co-ops out there that are cheaper. I'm not on one of those. Yet, my electric bill is only 6 cents per kWh.
To be clear, my utility does not charge 6 cents to everyone; the standard residential rate here is 17.53 cents per kWh. This is just over the national average, yet I'm paying well below the lowest state average (North Dakota's 10.23 cents).
To get the 6 cent rate I had to optimize. This optimization required home energy storage batteries, solar panels, and changing rate plans.
The Plan
We have solar panels, but annually, they do not produce enough to zero-out our electricity bill. However, maybe we can use this energy to not only reduce the amount we purchase from the utility, but also to reduce the price we pay for the electricity that we do buy.
Our plan was to switch from the standard flat rate plan to the time-of-use (TOU) rate schedule that our utility offers. This TOU rate schedule charges more than the flat rate during peak hours (29 cents) and also more during mid-peak at 22 cents, but TOU charges significantly less than the basic rate during off-peak (6 cents). So, our plan was to reduce or eliminate all non-off-peak grid usage by using solar and batteries. As I said, our PV system is not big enough to offset all of our energy needs, but (with batteries) maybe it can eliminate our peak and mid-peak usage.
A Sunny Day
Mid-day (10AM-5PM): For the bulk of the day solar powers our home, covering the mid-peak and the start of the evening peak window.
Night (10PM - 6AM): We've made it to the off-peak hours. This is when we'll charge up our battery and our electric cars.
Morning (6AM - 10AM): When the morning peak rate kicks in, we stop drawing power from the grid. As the solar ramps up and starts producing more than our home needs, the surplus is feed to the grid, running our meter backwards during peak prices.
Mid-day (10AM-5PM): Once the peak has passed, that surplus solar goes towards recharging our battery rather than the grid, you can see the gap in the solar from 10AM till 11AM. Once the Powerwalls are full, the surplus solar goes again to the grid. By 5PM our surplus solar production has nearly stopped. This was about a week before the spring equinox, so the sunsets will keep getting later over the next few months.
Evening (5PM-10PM): We were effectively off grid for this time during the evening peak rate time.
Night (10PM - 6AM): You can see the energy use from the grid jump as soon as the off-peak rate started. The green is area is going to charge the batteries and the blue is running our home.
Wrapping Up
For this day, our net usage was negative 7.2 kWh. So we could have been off grid for the entire day. Instead, we were active positive participants. We supplied energy to the grid during the peak and mid-peak hours. We didn't import from the grid at all during these times of highest demand and we used the grid at off-peak times when there's surplus supply from the plants that can't just shut-off or the massive wind turbines in the gorge that often spin the hardest during nightly winds. It's nice to be positively contributing, greening the grid, and getting a cheaper electricity rate even on the days that we're not net positive.
Referral
If you're considering Tesla for your solar project, you can use my referral code (https://ts.la/patrick7819) for $500 off and I'll receive referral points for Tesla merch.
Saturday, March 2, 2024
Tesla Model Y :: 5000 Mile Report
We just crossed the 5k mile mark in our 2023 Tesla Model Y LR AWD.
In the summer of 2023, we picked up our new Tesla. It's been a lot of fun. In the ~6 months that we've owned the car, we've received 8 software updates. These are little presents from Tesla; they bring bug fixes and new features. One of those updates enabled Full-Self Driving in our Model Y. FSD is a great feature and it makes long drives so much less stressful.
Soon after picking up the car, we ordered and installed the roof rack system. As the weather turned, we installed winter tires.
Road Trips
With over 300 miles of range, we're able to make many trips without even charging while out and about. We made multiple trips from our house in west Portland suburbs to Corvallis. We're able to do this round trip without charging which makes it very convenient. Additionally, there are several Superchargers along this route where we could stop if needed; so there's no range anxiety even if we want to push the range.
Similarly, we were able to make a long weekend trip to Astoria and back without any on-route charging. To be clear, I'm not against using Superchargers; but, when possible, I'd rather leave the Supercharger stalls available for the people that really need them.
Speaking of Superchargers, I have Supercharged once during these 6 months of ownership. A new Supercharger V4 location opened in Wilsonville and we stopped in to get a little juice.
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| Tesla V4 Supercharger stalls in Wilsonville, OR |
Speed & Range
Soon after picking up the vehicle, we signed up for TeslaFi. It tracks a lot of data about your vehicle. If you're a data person, this is the service for you. Here's a chart of our Efficiency relative to speed.
As you can see, if you really want to maximize range, drive in the 25-30 MPH range. However, it's surprising how little the efficiency drops going from 35 to 65. The Model Y is super aerodynamic for its size. It's worth pointing out that most of these drives are during the winter with snow tires, so things will look even better this summer.
Battery Degradation
Long time readers will know that I started tracking battery degradation way back when we had a 2011 Nissan Leaf. I continued this tracking to our Model X and now with the Model Y. Thankfully, the battery longevity performance has improved with each vehicle that we've owned. Maybe a side by side comparison of Year-1 for all three would be a good future story.
During this 6 months / 5000 miles of ownership, we've had some normal minor degradation. The first 6 month is generally the worst you'll ever see. Degradation rates decrease over time. Here's how our battery health has fared:
We'll be back for the 1-year report to see if the degradation starts to level out.
Sunday, February 11, 2024
You Cannot Conserve Your Way To Net-Zero
Why a literal (and figurative) power shift is required for a future free from fossil fuels.
Electrify All The Things
Sunday, January 28, 2024
60 Thousand Places To Plug In
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| January 1st, 2024 |
I periodically check out the alt-fuel map that the US government maintains.
You can see in the image above that there are just over 60 thousand places in the US where you can plug in and charge an EV at Level 2 or faster.
Here's the link: https://www.energy.gov/alternative-fueling-station-locator#/find/nearest?country=US&fuel=ELEC&ev_levels=all
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| March 2023 |
When I looked at the same map in March of 2023, there were nearly 50 thousand plug-in spots. So more than 10 thousand plug-in stalls were added in less than a year.
Going even further back in time, to one of the first times I looked at this site, there were only 10 thousand public charging spots in the US in 2015 (sorry I didn't grab a screenshot back then).
So EV charging infrastructure is rolling out faster now than it ever has. This is vital to EV adoption. As discussed here, this US infrastructure will change to the North American Charging Standard (NACS) in 2024 and later.
This move to NACS is important. For EVs to go mainstream, charging has to be easy. You cannot expect people to understand all the various charging options, connectors, AC or DC, and on and on. Once NACS is widely adopted, there will be one connector that "just works." That same connector at home, at work, on road trips... You just plug in and charge up. The Plug-n-Charge standard will make billing easy.
Happy electric motoring in 2024!
Sunday, January 21, 2024
Talkin 'Bout My Generation
New Roof
May 26th
Tesla Solar panels removed
June 5th
SunPath Systems panels removed
June 12-14th
New roof installed
July 5th
SunPath Systems solar panels reinstalled. Panels were off for 31 days.
August 12th
Tesla solar panels reinstalled. Panels were off for 79 days.
The Tesla RnR took almost 3 times as long compared to Sunpath. With the Tesla PV system as the larger of the two and offline for all of June, all of July, and half of August, we missed the bulk of the solar production for the year.



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